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Hybrid & Electric Vehicle Products

Delphi Universal On-board Battery Charger

Delphi's universal on-board battery charger converts AC to DC with high efficiency. It is compatible with all international power grids and is designed to charge a vehicle battery pack quickly. With a wide output voltage range, the automotive-grade charger is robust and  ideal for a broad range of PHEV/EV applications.

 

 

 

Benefits

  • High-frequency switching topology minimizes cost, mass and volume
  • High-efficiency operation contributes to quick charging
  • Automotive grade 
  • Suitable for power grids around the world
Features
  • 3.3kW power output
  • Flexible design supports wide output voltage range
  • Liquid-cooled (air-cooled option available)
  • Integrated mounting features simplify installation
  • Built-in diagnostics and CAN communication

Specifications

Input
  • Input Voltage Range: 85 to 265 VAC
  • Input Frequency Range: 45 to 70 Hz
  • Input Current: 16 ARMS max
  • Power factor: ≥ 0.98
Output
  • Output Voltage Range: 170 to 440 VDC (other ranges available)
  • Output Power: 3.3kW max
  • Output Current: 12 ADC max
  • High Efficiency: > 94%
Packaging
  • Volume: < 5.6L
  • Weight: < 5kg

Operating Environment

  • Engine compartment capable
  • IP6K9K, IP6K7 protection class
  • -40°C to 105°C ambient air temperature
  • -40°C to 70°C liquid coolant temperature
CAN Communication
  • Accepts battery controller commands
  • Reports voltages, currents, operating modes and health status
  • Supports flash reprogramming
Power Moding
  • Via CAN, wake-up discrete or AC presence
Charging Interface
  • Complies with SAE J1772
Safety
  • Galvanic isolation for electric shock protection
  • Internal protection from abnormal operation: over temp, short circuit, open circuit, reverse polarity, over-voltage and under-voltage
  • In case of overheating, continues to operate in power derated mode 
Regulatory
  • Complies with
    • UL 2202
    • IEC 60950
    • IEC 61851-21
    • IEC 61000
    • ECE R100
    • ISO 6469-3
    • ISO 26262
    • SAE J2929
    • FCC Part 15 Class B
    • IEC 61000

Availability

  • Prototypes: Q4 2011
  • Production units: Q4 2013